KOSMEK ONLINE EXHIBITION ROOM
Machine tool related products for
machining automation and setup improvement.
On this online exhibition page you can see
moves, ability tests and comparisons of
standard models of our products.
Updated:November 16th, 2020
EXHIBITION CONTENTS
Pneumatic Centering Vise | Introduction
Pneumatic Centering Vise (model FWD)
Pneumatic Centering Vise has "High Accuracy", "High Power" and "Safety Function to maintain locked state".
Powered by air, yet powerfully holds a workpiece.
It is suitable for machining with an automated facility and 5-axis machining center and automatic transfer with a robot.
Pneumatic Work Support | Action Confirmation
Air sensing option (model WNC-M) which enables action confirmation at contact with a workpiece, is newly added to High-Power Pneumatic Work Support (model WNC).
Centering Vise:
Locating Repeatability Testing
Centering Vise (model FVD) is a large slide block model
with high locating repeatability. Selectable from "high
power model" and "long stroke model".
The video shows locating repeatability testing of
a workpiece when clamped repeatedly measuring
with a non-contact sensor.
Centering Vise:Compact Slide Block Model
Compact Centering Vise with T-slot block structure
has high locating repeatability.
5-Face Machining and Compact Fixture
Possible with Pneumatic Hole Clamp
Fixture with pneumatic hole clamp, expansion locating
pin and work support for clamping a thin workpice.
No interference above or on the side of the workpiece
enables five-face machining. Fixture is compact with
excellent draining of coolant and cutting chips because
clamps are all set under the workpiece.
Hole Clamp “Gripper Expansion” Video
The High-Power Pneumatic Hole Clamp (model SWE)
video shows expansion of gripper that holds a workpiece.
”Accuracy Testing" of
Large Expansion Locating Pin
Large expansion locating pin with 1.1mm expansion stroke (Locating Repeatability 10μm)
In case of standard locating pin: when a gap between pin and workpiece hole is small, it is hard to load/unload, but when a gap is large, accuracy becomes low. Expansion locating pin enables easy loading/unloading with high accuracy. (Pneumatic model VWH, Hydraulic model VFH)
3μm High-Accuracy Locating Pin
Expansion locating pin with the highest accuracy
among KOSMEK lineup.
Locating Repeatability: 3μm
Best for finishing and high-accuracy machining.
(A variety of models available: Hydraulic, Pneumatic
Single acting and double acting)
High-Power Pneumatic Clamp
Holding Force Comparison (Part 1)
Holding force comparison among “High-Power Pneumatic
Clamp”, “Standard Clamp” and “Double-Piston Clamp”.
You can see the leftmost High-Power Pneumatic Clamp
withstands a load.
For further detail, check the following video:
Holding Force Comparison Part 2
High-Power Pneumatic Clamp
Holding Force Comparison (Part 2)
Testing and comparing clamp lever displacement of
standard clamp and high-power clamp under certain
machining load.
High-Power Pneumatic Clamp has powerful clamping and holding force powered by air pressure + mechanical lock.
Double-Piston Pneumatic Swing Clamp
The double-piston structure of pneumatic swing clamp
enables powerful cylinder force and long stroke.
Lever Setup for Fixture Change (Part 1)
For machining various workpieces on one fixture.
Changing only the clamp lever enables low-cost
workpiece change.
Lever setup possible on a fixture by using
Quick Change Lever Option A of link clamp.
Lever Setup for Fixture Change (Part 2)
For machining various workpieces on one fixture.
Changing only the clamp lever enables low-cost
workpiece change.
Lever setup possible on a fixture by using
Quick Change Lever Option A of swing clamp.
Universal Clamp
Lever Setup for Fixture Change (Part 3)
Hydraulic double-acting link clamp with
clamp lever rotatable at 360 degrees.
Fixture change possible by turning lever direction.
1-Port Sensing Swing Clamp
One air port can detect both clamp and unclamp actions
with completely new sensing mechanism
Saves cost by reducing the number of fixture ports and
air sensors.
Comparison of Linear Cylinders
Including New Cushioning Model
New linear cylinder with cushioning mechanism
to control the speed near stroke ends.
Cushioning mechanism also enables longer operational
life and cycle time reduction.
Stroke is selectable in 5mm increments.
High-Accuracy Fixture Pallet Change
| Accuracy Testing |
Pallet Clamp enables fixture pallet change with high
accuracy. Both automatic and manual fixture change
is possible with minimal fixture change time.
Suitable for fixtures withstanding environment and
load in machining application.
Locating Repeatability:3μm
Pneumatic model and hydraulic model available.
High-Accuracy “Manual” Fixture Change
Screw Locator enables high-accuracy “manual” locating
of pallets and plates.
Suitable for application with low-frequent setup, and
low-cost fixture change requiring high accuracy.
Manual Expansion Locating Pin
For locating workpiece hole manually.
Locating Repeatability:5μm
Stops Where It Touches! Work Support
Strong support when load is applied.
Prevents chattering and deformation during workpiece
machining by supporting a thin part of a workpiece
and a part other than seating surface.
M16 Thread Model:
High-Power Pneumatic Work Support
New Miniature Model Available
M16 Thread size High-Power Pneumatic Work Support
Able to set closely together and into a narrow space.
Pneumatic Work Support 【Rodless Hollow】
High-Power Pneumatic Work Support (Rodless Hollow)
holds a rod and supports a load from above.
(Please note that rods should be prepared by customer.)
Flexible fixture design: (Ex.) Long stroke is possible by
designing rod part and action structure of the rod part.
Direct-Mount Sequence Valve
Direct-Mount Sequence Valve attaches directly into
KOSMEK hydraulic clamps G-thread piping option.
Attaches directly into clamp cylinders and controls
sequence operation.
Extra:Clamps for Washing Application
We also provide high-power pneumatic clamp
exclusively designed for washing application.
Please consider our products when requiring
automation for washing application.